Showing posts with label fabrication. Show all posts
Showing posts with label fabrication. Show all posts

January 23, 2015

For the love of building

We are all builders.  We build our lives, our dreams, our relationships, our homes etc. Building is a fantastic metaphor for what we do in life. Building happens with every passing day. I have been building every day I am alive which is for 13, 281 days according to my daily morning pages where I keep track with every entry. Between work and play I combine the two and get to play by building some more, but this time with toys :D
Here is my latest Lego star Wars time lapse assembly video.

I set up my Canon T3i facing straight down to the floor on a tripod. I captured each frame using Dragonframe software on a green screen. I imported the footage in to After Effects where I keyed out the green and added the generated star field background. The left and right audio channels are two different pieces of Imperial Starship audio at two different speeds.  Now that my fun is over, it is time to get back to the build.

I spent an enormous amount of time with this view of a spindle sander.

In this particular case, we had to pull an all night session without the assistance of anything but Monster sports drinks and an extreme motivation to beat the clock and make the deadline.  By the end we were all a bit delirious and definitely slipping past the fogginess of being sleep deprived. The last time I remember doing this, I regret it. This is the very skill I trained for 4 years during art school and repeated hundreds upon hundreds of times making videos and working on film festivals for the past decade plus. I thought I had grown out of it. lol.

A beautiful stack of wooden bones to sand and piece together.

I got up early to get a quick start not he day. Alas he took two hours before I could get my friend out of bed and get to working. The previous day I lost 5 hrs waiting so today I gave myself an additional hour before wasting the two. Not only is time money, but we really had no extra time to spare in this case. Came in and a bunch of the work was nicely stacked and waiting for us to get down to business.

Getting the base and a working plan together.

The most important thing to get right when building is the foundation. From there you can begin to build up with confidence. Take time to ensure you have a plan and that it is going to work.  "Measure twice cut once."  We had to assemble and epoxy the base as it doesn't sit flat on the floors and we need a stable foundation to assemble the remaining pieces of the sculpture.

 I like to keep organized, here is the next section laid out in numeric order.

Each piece is individual, and so well designed, I can't believe how well the assembly went. I kept track of every piece and marked the master list. Amazingly doing this allowed me to find which pieces were missing or mislabelled. One point for Virgo power and organization. When making something one of a kind, usually there is some give, some mistakes to repair, some finessing that is necessary. This monster was so well planned out for the previous 6 months that we didn't run into the normally expected issues.

See the handy home made mallet.

This is more like ship building than carpentry of construction. the base foundation curls up and kind of looks like a beautiful leaf shape.  Blocks are used to hold up the curves at a precise height so that the final sculpture does not sage and will fit tightly together in the end. Pegs are used to hold it all in place then we take them out, open each joint and glue up each piece with quick set epoxy. Though it wasn't that quick and it did not set up so the heat was cranks dint eh studio to the point of it almost being unbearable and we continued with the work.

Planning the next step, yet another challenging part.

We had to imagine how the final sculpture would appear in space and plan out how to assemble and mount the pieces based on flat drawings. The Epoxy base was setting up so we had to carefully work around the parts we glued together. Each individual piece had to be measured, marked and mounted individually.

It is so hot, but Brendan keeps working in full garb.

 Each end piece has a different corresponding scribe mark to use the Festool to cut a hole for a domino. this festal cutter is awesome, and dustless so we can work in a much tidier shop for the remainder of the assembly. Some were mounted tight with a glued in domino while others were left open and loose for fitting into place. That is a lot of cutting and scribing on 90 pieces that interlock with each other.

Here is one of the many corner joints being drilled for dowel pegs to hold it into place before glue application.

The pieces fit together so well, kudos the the time put into planning and crafting the parts. We go around and piece it together, scribe the lines, cut the holes, mount the dominos then assemble the pieces followed by doing it again and again until all 90 pieces are fit perfectly together. At the halfway point it is about 2 am. I usually get to sleep before midnight, we are all starting to get silly. This stage of delirium is followed by a second wind, a feeling that on can conquer the world and keep going, then there is an abrupt a dip, quietness and soreness, pain and tired that is when you need a small break and pound back an energy drink. Then the whole cycle begins again.

After midnight is when Jim starts to shine. 

We have to pull up our pants and keep focused because there were only a few more hours left and much more work to complete before the truck was going to pick up the piece to deliver to the gallery in Edmonton.Amazingly it got assembled and glued up, just in time. I was beyond tired, but my loyalty shows as I worked my ass off to get it done and did not back down from the challenge. It was insane, especially because there were power tools involved, but we all came out with every finger intact. Although I bashed mine pretty hard with the mallet at one poitn an kept working thru the swelling and pain.

The artist inside his nearly finished sculpture.

What a tremendous project and learning experience. It was well worth it! To see the beautiful lines of this Ash constructed piece, you will have to go to Edmonton and see the Alberta Biennial show, the work is by Brendan McGillicuddy, check out his website and other creations here. 


Now onto the next project, what to build…….

January 20, 2015

Sawdust in the hour glass

or
these boots are made for walking,

or
walk a mile in another persons shoes

The aftermath of studio labor.

Before heading to the studio, I had an optometry appointment followed by a hypnotherapy session that I booked the preceding week. I need healthy eyes to be an effective visual artist and my mind to overcome personal obstacles. I'm not sure how I feel about it yet, the Doctor is convinced something happened in a past life that in order for me to move forward must be removed, that being said, it could just be the subconscious hiding something beneath layers like an onion.  A suitable metaphor for the work we are doing int he studio right now. My fingers are crossed time is of the essence as we peel away layers of wood and this artwork slowly comes to fruition.

Brendan has an impressively confident and steady hand.

There are 90 complex and individually designed segments to fabricate based on a #D renered design outputted to blueprint from MAya.  Its hard enough to wrap ones head around, we won't really see it take shape until the final assembly.  Last night we got really, really dusty removing material. Masks on, studio filled like a foggy British morning. I love this shop and getting back to my roots and working with wood under an insane timeline.  If nothing else we learned how to work under pressure at ACAD in order to complete the task. Often staying up super late the night before.

We are an effective team, there are three stations set up, here Jim is grinding away.

Step by step we must maintain order in this undertaking for it to come together. The pieces are curved and a challenge to create. The further we get the less reference to the original block, and thus it gets harder and harder to stabilize and handle the pieces.  The reason we are in a crunch is that the lumber that was ordered was delivered very late which means the start time was shifted much later on the project. Luckily, this is not any of our first rodeo's.

Brendam Mcgillicuddy  making it look easy.

What I love about Brendan's attitude is that he is focused while maintaining a calm demeanour in the face of pressure, any normal mortal would crack under this deadline, instead he makes us tools when we don't have them…..

Made in the blink of an eye.

These are the mallets he quickly made from some scraps of the Ash.  Jim and I named them, as if they are our girlfriends right now, Jezabel and Madeline.  They are effective, reliable and trustworthy. they are also spending the most time with us right now. lol. Clearly the mind goes a bit when one is so focused and working diligently, it is good to have the right tool for the job. Alright, its after 8am and there is a long day ahead, back to work.




December 8, 2014

Stop motion set fabrication class review

For my "partner in crime" in this class, Soha who has unfortunately been under the weather, which always sucks.Ii have been sick myself and not feeling up to the high standards I aim to keep. I know she regrets missing the class as much as we miss having her participation. Also to the the rest of my beloved students in hopes it helps remind them in some part of all the things we covered since we were without equipment to film the process for future reference. Also, as always my blog is for anyone and everyone out there who loves to learn more about the stuff I am so passionate about. So on with the show….
First I gave a general overview of the lecture. We discussed how to set up the table before and set up the camera and choose lenses we begin construction of the set pieces. The most important thing is to have a space and table that doesn't move. A good animation table is steel and sandbagged to fastened to the floor. You can top any table with a 4 X 4 piece of 1 nice plywood raised and fattened to 2 X4's. You can drill thru your table directly and skip building the platform if you can reach underneath and drill thru it to attach your tie down screws.  Remember when planning, framing the shot and building your set to try and best match your storyboard plans.
You probably have a lot of the tools you need for this portion but there a re a few good things you'll definitely need when working with the various materials such as rigid or floral foam. I got my folding japanese Dozuki from Lee Valley. Its a dangerous store to go into if you one tools as much as me, they have a great online service where your an order first then go in quick to pick up and get out before you break the bank. Have a good knife and scissors and a bunch of tools you've already been using for other projects in the class. Set building and fabrication is a huge subject and really depends on your goals but I attempted to cover some blanket techniques that are useful to everyone no matter what their end scene may be.
first we used cheap materials like foam core and cardboard to block out the elements and to see what scale they may be for their placement and how they look on camera. I can't emphasize the importance of preplanning. It'll save you time and money so don't skip this step.  I explained the idea of constructing islands as they are extremely versatile. The basics are make them on a surface like wood that can eventually be fastened to the table, yet they can be moved around and used to cheat shots since they are mobile. You can use a variety of materials like rigid foam, wood, papier mache, clay, plasticine etc to build them. Fasten them to the wood base for greater stability.
After a demo and giving the students some time to build elements we moved onto the next section which is to paint and texture their creations. This is one of my favourite steps and really adds to the quality and realism of the set elements. You need to know your products so that you can get the look that you want and so that the surfaces stick and hold up to the rigours of shooting. On the board are the steps we followed throughout the hands on demonstrations of various set piece examples.
These are the main products I use and they really aren't that expensive. To the far left is my new favourite spray adhesive by 3M, I picked it up at home depot and it is far superior and much cheaper than the stuff one can get at art supply stores. Then glue, and any glue from the cheap white glue to modge podge and/or wood glue is fine. I have my satin or matte medium from Golden for sealing and applying pigments. Pure pigments from pro tints. They are expensive but go a long way. You can also use any other paints you are comfortable with, like acrylic but you need to know the process and how to ensure they adhere t the many materials you may be using on your set construction. Some effect finishes to the right which patina silver and then baby powder or other release or anti tacking material.
this was a quick example I demonstrated with. carved foam with dollar store stir sticks, some paint effects after giving everything a hard sealing coat made with white glue mixed with water. The sphagnum moss and flocking give it an aged look. I did some splatter paint and marbling effect as well as dragged some halloween spider webbing across the gate.
Here are some other examples I used, a foam core silhouette piece to get the proper size for creating set pieces though arguable this can be used in the far background of a shot if need be. I created a fence piece with dollar store stir sticks and floral wire. The fun fur was an example of how to adhere it to the foam and stain it quickly for a more realistic grass look. I would recommend tan fun fur instead of the scrap of bright green, as the roots of it after painting will resemble dirt and look more natural on camera. We will continue with more examples for foliage, and how to cast and set up the backdrop and more when we reconvene for next weeks class. Ciao for now :D